1. Integrated design for control system and objects system, with visual pipeline flow
3. Performing the lab exercises of object characteristics test, single closed-loop control, double closed-loop control, temperature position control
4. Performing the position control, continuous control, analog PID control, intelligent meters control, PLC control, MCU control, PC control, 2-set magnetic pump AC frequency conversion speed control and single-phase phase-shift voltage control.
5. Full protections: grounding protection, voltage mode and current mode leakage protectors, fully shrouded connectors.
1. Object stainless
steel frame
| Steel tube: 26mm×38mm frame dimensions: 688mm×300mm×770mm
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2. Liquid organic
glass tank: 2 sets
| |
| Two layers: inner layer is stainless heating device, outer
layer is organic glass tank
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4. Stainless storage
tank
| Stainless panel: dimensions: 500mm×400mm×320mm
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5. Magnetic drive
pump: two sets
| Power supply: AC220V 50Hz; rated lift: 8m; rated flow:
30 L/min; power: 0.18KW
|
| |
7. Diffused silicon
pressure transducer: two
| Power supply: 24V DC; output signal: 0~5V DC; range: 0~2kPa
|
| Three-wire, measuring range: -200~850oC
|
| Power supply: AC 220V; rated power: 500W
|
| |
11. Sensor output and
display
| Sample and display the sensor and transducer signals of object
system, provide standard signal output interface, including
liquid level and pressure of upper tank, liquid level of
middle tank and flow of AC branch pipeline. Different control
systems can be configured through wiring.
|
| MCU control system: simultaneous sampling five-channel
signals, actuator is controlled by one-channel output. PID
control algorithm for automatic control, RS232 communication
interface for combination between local control and master
monitoring.
PC control system: the field device signals are
sampled and sent to PC through the function of network
communication; the control of four thermal parameters are
realized through the communication function of MCU; all the
controlled parameters are automatic controlled by master PC;
lab exercises about fuzzy control, neuron control, etc.
|
| Analog PID system: the hardware analog PID control unit is
composed of reference signal source, PID set knob and PID
control circuit. The lab exercise of double closed-lop
cascade control can be realized with the PID controllers of
two GK-04 units
|
14. On-off/continuous
control
| Meters control system: consists of artificial intelligent
instruments, on/off controller, single-phase phase-shift
voltage controller and reference signal source.
On/off control instrument: the temperature position control
lab exercise is realized with the on/off controller and
intelligent on/off control instrument of GK01.
Hardware on/off control system: hardware on/off control
system and on/off control actuator are needed for the
simulation of industrial typical position control.
|
| Diagram of overall waterway system
|
16. AC frequency
control: 2
| The input of control signal is 4~20mADC or 0~5VDC, AC 220V
frequency conversion output is used for driving the 3-phase
magnetic driving pump
|
| Siemens S7-200 controller CPU224 (with PPI/MPI communication
interface), 4-channel analog inputs and 1-channel analog
output module EM235
|
| Download the program to PLC controller
|
| Dimensions: 700mm×730mm×835mm
|
| Used for operation and experiments
|
| Current: 10A 2P, breaking time< ="0.1S" with leakage protection
|
| Measuring range: AC 0~250V 50Hz
|
| |
| 2-position switch with key
|
| |
| |
27. Intelligent
controller
| Thermocouple: K, S, R, E, J, T, B, N; thermal resistance:
PT100, Cu50
Linear voltage: 0-5V, 1-5V, 0-1V, 0-100mV etc.
Position control mode, adjustable backlash
|
| Power supply: AC 220V 50Hz Output: 24V DC Rated current:
4.5A
|
| Coil voltage: AC 220V 4-pair NO contacts
|
30. Configuration
software
| MCGS configuration software
|
|
1. Basic operation of experimental equipment and instrument commissioning
2. Zero-point transfer and characteristics test of pressure transducer
3. Object characteristic test of single-capacitance tank
4. Object characteristic test of double-capacitance tank
5. Temperature position control
6. Temperature continuous control (MCU control, intelligent instrument
control, PLC control and analog PID control)
7. Intelligent instrument control
8. Single-capacitance tank liquid level PID control (MCU control, intelligent
instrument control, PLC control and analog PID control)
9. Double-capacitance tank liquid level PID control (MCU control, intelligent
instrument control, PLC control and analog PID control)
10. Flow fixed value control (MCU control, intelligent instrument control, PLC
control and analog PID control)
11. Single-capacitance tank pressure PID control (MCU control, intelligent instrument
control, PLC control and analog PID control)
12. Research on the single-loop control system
13. Connection of cascade control system
14. Liquid level cascade control
15. Computer–based control system
16. MCU-based control system
17. PLC single/double-capacity liquid level control (with PC/PPI communication cable
and MCGS configuration software)
18. Flow fixed value control (with PC/PPI communication cable and MCGS
configuration software)
19. Temperature position control (with PC/PPI communication cable and MCGS configuration software)
20. Temperature continuous control (with PC/PPI communication cable and MCGS
configuration software)
21. PLC upper and lower tank liquid level cascade control (with PC/PPI
communication cable and MCGS configuration software)
22. Tank liquid level and flow cascade control (with PC/PPI communication cable and
MCGS configuration software)
23. Single-loop PID control based on MATLAB (DDC computer direct control)
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| C3.06/256M/80G/DVD/17 pure flat
|